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Monday, 24 December 2012

Toyota Dna

The Toyota Production System is a paradox. On the one hand, every(prenominal) activity, connection, and production flow in a Toyota factory is stiffly scripted. besides at the same time, Toyotas operations are hugely flexible and responsive to customer demand. How can that be? by and by an extensive four-year study of the system in more than 40 plants, the authors came to understand that at Toyota its the very rigidity of the operations that makes the tractability possible. Thats because the companys operations can be seen as a continuous series of controlled experiments. Whenever Toyota defines a specification, it is establishing a hypothesis that is so tested through action. This approach â€" the scientific modeâ€"is not imposed on workers, its ingrained in them. And it stimulates them to engage in the kind of experimentation that is widely recognized as the foot of a let outing organization. The Toyota Production System grew out of the industrial plant of the company over 50 years, and it has never actually been compose down. Making the implicit explicit, the authors lay out four principles that exhibit how Toyota sets up all its operations as experiments and teaches the scientific method to its workers. The first rule governs the way workers do their work. The second, the way they interact with one another.
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The third governs how production lines are constructed. And the last, how people learn to improve. Every activity, connection, and production path designed according to these rules must(prenominal) have built-in tests that signal problems immediately. And it is the continual response to those problems that makes this manifestly rigid system so flexible and adaptive to ever-changing circumstances. The Idea Toyotas renowned production system (TPS) has long exhibit the competitive advantage of continuous process improvement. And companies in a wide range of industriesâ€"aerospace, metals processing, consumer productsâ€"have tried to imitate TPS. Yet most fail. Why? Managers adopt... If you want to get a unspoilt essay, order it on our website: Ordercustompaper.com

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